材料 | C44300 / CuZn28Sn1/ CZ111 | 标准: | ASTM B111, ASTM B88, ASTM B288 , ASTM B688 |
---|---|---|---|
产品类型 | 无缝管、焊接管、铜配件、铜翅片管 | TPI: | BV,SGS,IIEI,MOODY, .... |
强光 | 铜镍管, 铜合金管 |
Brass Alloy Seamless Tube ,ASTM B111 C44300 / CuZn28Sn1/ CZ111, For Condenser And Cooling application
1. Scope 1.1 This specification covers seamless tube and ferrule stock of copper and various copper alloys up 31/8 in, inclusive, in dimeter, for use in surface condensers, evaporators, and heat exchangers. tubes for this application are normally made from the following coppers or copper alloys: |
Copper or Copper Alloy | Previousoy Use | Type of Metal |
UNS 编号 | Designaation | |
C10200 | OF | Oxygen-free without residual deoxidants |
C12000 | DLP | Phosphorixed, low residual phosphorus |
C12200 | DHP | Phosphorized, high residual phosphorus |
C14200 | DPA | Phophorized, arsenical |
C19200 | – | Phophorized, 1% iron |
C23000 | – | Red brass |
C28000 | – | Muntz Metal |
C44300 | – | Admiralty Metals,B,C,and D |
C44400 | – | – |
C44500 | – | – |
C60800 | – | 铝青铜 |
C68700 | – | Aluminum Brass, B |
C70400 | – | 95-5 Copper-Nikel |
C70600 | – | 90-10 Copper-Nikel |
C71000 | – | 80-20 Copper-Nikel |
C71500 | – | 70-30 Copper-Nikel |
C71640 | – | Copper-Nikel-iron-Manganese |
C72200 | – | – |
1.2 Warning – Mercury is a definite health hazard in use and disposal (See 12.1.)
For copper alloys in which zinic is specified as the remainder. either copper or zinc may be taken as the difference
between the sum of all the elements analyzed and 100%
TABLE 1 CHEMICAL REQUIREMENTS
成分, % | |||||||||||||
铜或铜合金 UNS 编号 | 铜A | 锡 | 铝质 | 镍,包括钴 | 铅,最大值 | 铁 | 锌 | Managnese | 砷 | 锑 | 磷 | Chro 锇 | Other Named Elements |
C10200 | 99.95 分钟 | – | – | – | – | – | – | – | – | – | – | – | – |
C12000 | 99.90 分钟 | – | – | – | – | – | – | – | – | – | 0.004-0.012 | – | – |
C12200 | 99.9 分钟 | – | – | – | – | – | – | – | – | – | 0.015-0.040 | – | – |
C14200 | 99.40 分钟 | – | – | – | – | – | – | – | 0.15-0.50 | – | 0.015-0.040 | – | – |
C19200 | 98.7 分钟 | – | – | – | – | 0.8-1.2 | – | – | 0.15-0.50 | – | 0.01-0.04 | – | – |
C23000 | 84.0-86.0 | – | – | – | 0.05 | 0.05 最大值 | 留置 | – | – | – | – | – | – |
C28000 | 59.0-63.0 | – | – | – | 0.30 | 0.07 最大值 | 余留 | – | – | – | – | – | – |
C44300 | 70.0-73.0 | 0.9-1.2 | – | – | 0.07 | 0.06 最大值 | 余留 | – | 0.02-0.06 | – | – | – | – |
C44400 | 70.0-73.0 | 0.9-1.2 | – | – | 0.07 | 0.06 最大值 | 余留 | – | – | 0.02-0.10 | – | – | – |
C44500 | 70.0-73.0 | 0.9-1.2 | – | – | 0.07 | 0.06 最大值 | 余留 | – | – | – | 0.02-0.10 | – | – |
C60800 | 余留 | – | 5.0-6.5 | – | 0.10 | 最大 0.10 | – | – | 0.02-0.35 | – | – | – | – |
C68700 | 76.0-79.0 | – | 1.8-2.5 | – | 0.07 | 0.06 最大值 | 余留 | – | 0.02-0.10 | – | – | – | – |
C70400 | 余留 | – | 4.8-6.2 | 0.05 | 1.3-1.7 | 1.0 最大值 | 0.30-0.8 | – | – | – | – | – | |
C70600 | 余留 | – | 9.0-11.0 | 0.05B | 1.0-1.8 | 1.0 最大值B | 1.0 最大值 | – | – | B | – | B | |
C71000 | 余留 | – | 19.0-23.0 | 0.05B | 0.50-1.0 | 1.0 最大值B | 1.0 最大值 | – | – | B | – | B | |
C71500 | 余留 | – | 29.0-33.0 | 0.05B | 0.40-1.0 | 1.0 最大值B | 1.0 最大值 | – | – | B | – | B | |
C71640 | 余留 | – | 29.0-32.0 | 0.05B | 1.7-2.3 | 1.0 最大值B | 1.5-2.5 | – | – | B | – | B | |
C72200 | 余留 | – | 15.0-18.0 | 0.05B | 0.50-1.0 | 1.0 最大值B | 1.0 最大值 | – | – | B | 0.30 -0.70 | B |
A Copper (including silver),
B When the product is for subsequent welding applications, and so specified by the purchaser, zinc shall be 0.50% max,
lead 0.02% max, phosphorus 0.02% max, sulfur 0.02% max, and carbon 0.05% max.
When all the elements in Table 1 are analyzed, their sum shall be as shown in the following table.
Copper Alloy UNS No. | Copper Plus Named Elements.% min |
C23000 | 99.8 |
C28000 | 99.7 |
C44300 | 99.6 |
C44400 | 99.6 |
C44500 | 99.6 |
C68700 | 99.5 |
TABLE 2 TENSILE REQUIREMENTS
铜或铜合金 UNS 编号 | 温度名称 | Tensile Strength min ksiA | 屈服强度Bmin ksiA | Elongation in 2 in, min% | |
标准 | 前 | ||||
C10200, C12000, C12200, C14200 | H55 | 轻描淡写 | 36 | 30 | … |
C10200, C12000, C12200, C14200 | H80 | hard-drawn | 45 | 40 | … |
C19200 | 061 | 韧 | 38 | 12 | … |
C23000 | 061 | 韧 | 40 | 12 | … |
C28000 | 061 | 韧 | 50 | 20 | … |
C44300, C44400, C44500 | 061 | 韧 | 45 | 15 | … |
C60800 | 061 | 韧 | 50 | 19 | … |
C68700 | 061 | 韧 | 50 | 18 | … |
C70400 | 061 | 韧 | 38 | 12 | … |
C70400 | H55 | 轻描淡写 | 40 | 30 | … |
C70600 | 061 | 韧 | 40 | 15 | … |
C70600 | H55 | 轻描淡写 | 45 | 35 | … |
C71000 | 061 | 韧 | 45 | 16 | … |
C71500 | 061 | 韧 | 52 | 18 | … |
C71500 | – | – | – | – | – |
Wall thicknesses up to 0.048 in, incl | HR50 | drawn, stress-relieved | 72 | 50 | 12 |
Wall thicknesses over 0.048 in. | HR50 | drawn, stress-relieved | 72 | 50 | 15 |
C71640 | 061 | 韧 | 63 | 25 | … |
C71640 | HR50 | drawn, stress relieved | 81 | 58 | … |
C72200 | 061 | 韧 | 45 | 16 | … |
C72200 | H55 | 轻描淡写 | 50 | 30 | … |
TABLE 3 EXPANSION REQUIREMENTS
Temper Designatio | 铜或铜合金 UNS 编号 | Expansion of Tbue Outside Diameter, in Percent of Original Outside Diameter | |
标准 | 前 | ||
061
| 韧
| C19200 | 30 |
C23000 | 20 | ||
C28000 | 15 | ||
C44300,C44400,C44500 | 20 | ||
C60800 | 20 | ||
C68700 | 20 | ||
C70400 | 30 | ||
C70600 | 30 | ||
C71000 | 30 | ||
C71500 | 30 | ||
C71640 | 30 | ||
C72200 | 30 | ||
H55
| 轻描淡写
| C10200,C12000,C12200 | 20 |
C14200 | 20 | ||
C70400 | 20 | ||
C70600 | 20 | ||
C72200 | 20 | ||
HR50 | drawn,stress relieved | C71500 | 20 |
hard-drawn, end annealed | C10200,C12000,C14200 | 30 |
TABLE 4 NOTCH DEPTH
Tube Wall Thickness, in. | Tube Outside Diameter, in. | ||
Over ¼to ¾, incl | Over ¾ to 1 ¼, incl | Over 1¼ to 3⅓, incl. | |
Over 0.017-0.032 | 0.005 | 0.006 | 0.007 |
0.032-0.049, incl | 0.006 | 0.006 | 0.0075 |
0.049-0.083, incl | 0.007 | 0.0075 | 0.008 |
0.083-0.109, incl | 0.0075 | 0.0085 | 0.0095 |
0.109-0.120, incl | 0.009 | 0.009 | 0.011 |
TABLE 5 DIAMETER OF DRILLED HOLES
Tube Outside Diameter, in. | Diameter of Drilled Holes, in. | Drill No. |
¼-¾, incl | 0.025 | 72 |
Over ¾-1, incl | 0.031 | 68 |
Over 1-1¼, incl | 0.036 | 64 |
Over 1¼-1½, incl | 0.042 | 58 |
Over 1½-1¾, incl | .0046 | 56 |
Over 1¾-2, incl | 0.052 | 55 |
Hydrostatic Test – Each tube shall stand, without showing evidence of leakage, an internal hydrostatic pressure
sufficient to subject the material to a fiber stress of 7000 psi, determined by the following equation for thin hollow
cylinders under tension. The tube need not be tested at a hudrostatic pressure of over 1000psi unless so specified.
P = 2St/(D-0.8t) where:
P = hydrostatic pressure, psig.
t = thickness of tube wall, in.
D = outside diameter of the tube. in., and
S = allowable stress of the material, psi.
TABLE 6 DIAMETER TOLERANCES
Outside Diameter, in | Wall Thickness, in. | ||||
0.020A 0.022 0.025 0.028 | 0.032 | 0.035 | 0.042 | 0.049 and Over | |
Diameter Tolerance, Plus and Minus, in. | |||||
Up to 0.500, incl | 0.003 | 0.0025 | 0.0025 | 0.0025 | 0.0025 |
Over 0.500-0.740, incl | 0.0040 | 0.004 | 0.004 | 0.0035 | 0.003 |
Over 0.500-7.40, incl | 0.0060 | 0.006 | 0.005 | 0.0045 | 0.004 |
Over 0.740-1.000, incl | … | 0.009 | 0.008 | 0.006 | 0.045 |
Over 1.250-1.375, incl | … | … | … | 0.008 | 0.005 |
Over 1.375-2.000, incl | … | … | … | … | 0.006 |
A Tolerances in this column are applicable to light drawn and drawn tempers only.
Tolerances for annealed tempers shall be as agreed upon between the manufacturer and the purchaser.
TABLE 7 WALL THICKNESS TOLERANCES, PLUS AND MINUS IN.
Wall Thicness, in. | Outside Diameter, in. | ||
Over ⅛ to ⅝, incl | Over ⅝ to 1, incl | Over 1 to 2, incl | |
0.020, incl to 0.032 | 0.003 | 0.003 | … |
0.032, incl to 0.035 | 0.003 | 0.003 | 0.004 |
0.035, incl to 0.058 | 0.004 | 0.0045 | 0.0045 |
0.058, incl to 0.083 | 0.0045 | 0.005 | 0.005 |
0.083, incl to 0.120 | 0.005 | 0.0065 | 0.0065 |
0.120, incl to 0.134 | 0.007 | 0.007 | 0.0075 |
TABLE 8 LENGTH TOLERANCES
Specified Length, ft | Tolerance, all Plus, in. |
Up to 15 | 3/32 |
Over 15-20, incl | 1/8 |
Over 20-30, incl | 5/32 |
Over 30-60, incl | 3/8 |
Over 60-100, inclA | 1/2 |
A Condenser tubes in lengths over 100 ft are not in present demand. Tolerance values for the lengths will be developed
as experience dictates. Tolerance values for lengths in wall thicknesses of 0.020, incl. to 0.032 shall be as agreed upon
between the manufacturer or supplier and the purchaser.
Tube. Outside Diameter, in | 宽容 |
Up to ⅝, incl | 0.010 in. |
Over ⅝ | 0.016 in./in. of diameter |
The properties and chemical compositions enumerated in this specification shall, in case of disagreement,
be determined in accordance with the following ASTM methods:
测试 | ASTM Designation |
化学分析 | B 170A,E53,E54,E62,E75,E478 |
Grainsize | E112 |
Expansion (pin test) | B153 |
Mercurous nitrate | B154 |
张力 | E8 |
Nondestructive test | E243 |
A Reference to Specification B170 is to the suggested chemical methods in the annex thereof.
When E-1 Committee has tested and published methods for assaying the low-level impurties in copper.
the Specification B 170 annex will be eliminated.
APPENDIXES (Nonmadatory Information)
X1. DENSITY OF COPPER AND COPPER ALLOYS
X1.1 The densities of the alloys covered by this specification are given in Table X1.1.
TABLE X1.1 DENSITIES
铜或铜合金 UNS 编号 | Density, lb.in.3 |
C10100,C10200,C10300,C10800,C12000,C12200,C14200 | 0.323 |
C19200 | 0.320 |
C23000 | 0.316 |
C28000 | 0.303 |
C44300,C44400,C44500 | 0.308 |
C60800 | 0.295 |
C61300,C61400 | 0.285 |
C68700 | 0.301 |
C70400 | 0.323 |
C70600 | 0.323 |
C71000 | 0.323 |
C71500 | 0.323 |
C71640 | 0.323 |
C72200 | 0.323 |
Material Comparison Tables (ASTM →KS, JIS, DIN, BS, NBN, NF, UNI)
ASTMSTANDARD | UNS NO. | KOREA/JAPANES | 德语 | 英国 | 国际标准化组织 | ||||||
KS/JIS 符号 | KS/JIS 编号 | DIN 类型 | DIN Number | Materiral Number | B.S Number | B.S Grade | 备注 | ISO Type | ISO Number | ||
B 111 Copper and Copper-Alloy Seamless Condenser Tube and Ferrule Stock | |||||||||||
C44300 | C44300 | C4430T/C4430T | D5301/H3300 | CuZn28Sn | 1785 | 2871 | CZ111 | CuZn28Sn1 | R1337 | ||
C68700 | C68700 | C6870T/C6870T | D5301/H3300 | CuZN20Al | 1785 | 2871 | CZ110 | CuZn20Al2 | 426-I | ||
C70600 | C70600 | C7060T/C7060T | D5301/H3300 | 铜镍10铁1锰 | 17664 | 2871 | CN102 | 铜镍10铁1锰 | 429 | ||
C71000 | C71000 | C7100T/C7100T | D5301/H3300 | ||||||||
C71500 | C71500 | C7150T/C7150T | D5301/H3300 | 铜镍30锰1铁 | 17664 | 2871 | CN107 | 铜镍30锰1铁 | |||
C71640 | C71640 | C7164T/C7164T | D5301/H3300 | CuNi30Fe2Mn2 | 17664 | 2871 | CN108 | CuNi30FeMn2 |