Shape: | Round | Technique: | ERW |
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Special Pipe: | Nickel Alloy Pipe | Standard: | ASTM |
High Light: | astm b165 nickel alloy pipe, uns no4400 nickel alloy pipe, smls monel 400 pipe |
ASTM B165 MONEL 400 / UNS NO4400 NICKEL ALLOY SMLS / ERW PIPE
Monel 400 is a Nickel-Copper alloy, resistant to sea water and steam at high temperatures as well as to salt and caustic solutions.
Monel 400 is a nickel-copper alloy with excellent corrosion resistance in a wide variety of media. Monel 400 is characterized by good general corrosion resistance, good weldability and moderate to high strength. The alloy has been used in a variety of applications. It has excellent resistance to rapidly flowing brackish water or seawater. It is particularly resistant to hydrochloric and hydrofluoric acids when they are de-aerated. The alloy is slightly magnetic at room temperature. Monel 400 is widely used in the chemical, oil and marine industries.
Characteristics
- Corrosion resistance in an extensive range of marine and chemical environments. From pure water to nonoxidizing mineral acids, salts and alkalis.
- This alloy is more resistant to nickel under reducing conditions and more resistant than copper under oxidizing conditions, it does show however better resistance to reducing media than oxidizing.
- Good mechanical properties from subzero temperatures up to about 480C.
- Good resistance to sulfuric and hydrofluoric acids. Aeration however will result in increased corrosion rates. May be used to handle hydrochloric acid, but the presence of oxidizing salts will greatly accelerate corrosive attack.
- Resistance to neutral, alkaline and acid salts is shown, but poor resistance is found with oxidizing acid salts such as ferric chloride.
- Excellent resistance to chloride ion stress corrosion cracking.
Applications
- Feed water and steam generator tubing.
- Brine heaters, sea water scrubbers in tanker inert gas systems.
- Sulfuric acid and hydrofluoric acid alkylation plants.
- Pickling bat heating coils.
- Heat exchangers in a variety of industries.
- Transfer piping from oil refinery crude columns.
- Plant for the refining of uranium and isotope separation in the production of nuclear fuel.
- Pumps and valves used in the manufacture of perchlorethylene, chlorinated plastics.
- Monoethanolamine (MEA) reboiling tube.
- Cladding for the upper areas of oil refinery crude columns.
- Propeller and pump shafts.
Chemistry
Chemical Requirements | |||||||
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Ni | C | Mn | S | Si | Cu | Fe | |
Max | 0.3 | 2.00 | 0.024 | 0.5 | 34.0 | 2.50 | |
Min | 63.0 | 28.0 |
Tensile Data
Mechanical Property Requirements | |||||
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Ultimate Tensile | Yield Strength (0.2% OS) | Elong. in 2 in. or 50mm (or 4D), min.,% | R/A | Hardness | |
Cold Worked/SR | |||||
Min | 87 KSi | 60 KSi | 20B | ||
Max | |||||
Min | 600 MPa | 415 MPa | |||
Max | |||||
Hot Worked/SR | |||||
Min | 80 KSi | 40 KSi | 30D | ||
Max | |||||
Min | 552 MPa | 276 MPa | |||
Max |
B- not applicable to diameters or cross sections under 3/32 in (2.4mm).
D-For hot-worked flats 5/16 in. (7.9mm) and under in thickness the elongation shall be 20% min.
Specifications
Form | Standard |
Metal Type | UNS N04400 |
Bar | ASTM B164 QQ-N-281 Din 17750 |
Wire | |
Sheet | ASTM B127 QQ-N-281 |
Plate | ASTM B127 QQ-N-281 |
Pipe | ASTM B165 |
Tube | ASTM B165 |
Fitting | |
Forging | ASTM B564 |
Weld Wire | FM 60/ ERNiCu-7/ 17753 |
Weld Electrode | FM 190 ENiCu-7 |
Din | 2.4360 |
Machining
MACHINING DATA | |
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Carbide tools are suggested | |
Machining Type | Suggested starting rates are: |
Single Point turning : | Roughing – 0.15" depth, 0.015"/rev feed -175 SFM Finishing – 0.025" depth, 0.007"/rev feed – 200 SFM |
Drilling : | 1/4" Dia hole – 0.004"/rev feed – 60 SFM 1/2" Dia hole – 0.007"/rev feed – 60 SFM 3/4" Dia hole – 0.010"/rev feed – 60 SFM |
Reaming : | Feed – same as drilling – 100 SFM |
Side and Slot Milling : | Roughing – 0.25" depth – 0.007"/tooth feed – 125SFM Finishing – 0.050" depth – 0.009"/tooth feed – 140SFM |
These rates are for carbide tools, Type C-2 for roughing, drilling and reaming. Type C-3 for finishing. |